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New Case Story: Driving Breakthroughs in Mexican Manufacturing with Micro CT

May 20, 2016

Founded in 1587, the Benemérita Universidad Autónoma de Puebla (BUAP), located in Puebla, Mexico, is one of the country’s oldest and most prestigious public universities. Its mission, in part, is to give its students “the capacity to generate, adapt, recreate, innovate, and apply knowledge with quality and social relevance.”

The Center for Non-Destructive Analytics at BUAP.

The Center for Non-Destructive Analytics at BUAP.

Implicit in this mission is to work with world-class resources and tools, which the university is doing with its new 225kV and 450 kV dual-source  M1 X-ray computed tomography (micro CT) system from Nikon Metrology (with North American headquarters in Brighton, MI).

“We at BUAP have used other technologies involving X-rays, including dispersion and diffraction, but nothing related to X-ray scanning,” says Dr. Jorge R. Cerna, Industrial Liaison for BUAP’s Chemical Sciences Faculty. “In addition to academics, we offer specialized services to industries in our region like chemicals, plastics, food and automotive, particularly with Volkswagen, in partnership with the acquisition of the micro-CT system, a triple-helix project.  But besides Volkswagen, Audi also has a major plant here. Along with these companies, we also want to develop national testing standards for Mexico. We are confident that relations with companies, research and use of new technology such as micro-CT, will position us as worldwide leaders. "

Dr. Cerna’s research and academic background includes a chemistry degree from BUAP, a master’s in engineering specializing in quality systems and productivity from ITESM (the Monterrey Institute of Technology and Higher Education) and his Ph.D work  at the Center for Research in Applied Chemistry in Saltillo, Coahuila. “Personally, I am working on projects involving polymers, asphalts, and magnetic nanoparticles embedded in polymeric support,” he says. “Adding micro CT capacity means we are going to obtain more information about our systems with a technology still unique in Mexico.” Nikon Metrology is supporting BUAP’s goals with an office and hands-on training facility in Queretaro, Mexico.

The Basics

Computer reconstruction algorithms turn billions of 2D pixels into 3D voxels, each with XYZ location and density.

Computer reconstruction algorithms turn billions of 2D pixels into 3D voxels, each with XYZ location and density.

X-rays are at the short end of the electromagnetic spectrum with an average wavelength between 10-8 and 10-12 meters, around the size of water molecules, compared to radio waves with wavelengths that could span a soccer field. There are no radioactive sources in X-ray micro CT; rather electrons are produced from a hot filament similar to a light bulb and accelerated at high voltage, creating a beam of electrons reaching speeds up to 80 percent of the speed of light. The electron beam is focused by a magnetic lens onto a metal target, producing a spot typically between 1-5 µm in diameter. The sudden deceleration of the charged electrons when they hit the metal target produces 99.03 percent heat and 0.7 percent X-rays.

These X-rays emanate from the region where the electron beam hits the target. The size of this spot is referred to as the X-ray spot size. In general, the higher the voltage applied, the more power is in the beam, and consequently more power is transferred to the target. The more power on the target, the larger the X-ray spot size, and the more X-ray power produced.

Many typical high-power X-rays sources are minifocus, in the range of 1 mm across. This limits the resolution of images to that of the detector: a very fine detector is needed to get high resolution and no magnification is possible. Microfocus, as with BUAP’s machine, means the size of the X-ray source is only a few microns across (1 micron or 1µm is 1/1000th of one millimeter).       

Biodegradable Polymers

One area BUAP and Dr. Cerna intend to explore is applied nanoparticles in polymers resulting in biodegradable automotive components. “Micro CT will let us inspect and see how fibers are arranged and can be modified for these applications,” he says. Other areas of industrial interest in our region may include plastics, ceramics, metals, and electronics, he adds.

“In Mexico, micro CT equipment is very new, and we are working to develop standards for VW Mexico and also to develop the Mexican official standard in this area. Furthermore, we want to do research in additional areas as biochemistry, biology, materials, archaeology, forensics, and many more. Our community has expertise in many areas which will surely allow us to offer innovative solutions to our society and to solve problems in the industry.”

Volkswagen de México’s Corporate Social Responsibility policy, defines sustainable development as an opportunity to focus their innovation capabilities to ensure business continuity in the long term. Social responsibility, the company says, involves taking an active part in the development of communities, as part of this strategy since 2009, Volkswagen of Mexico has established a strategic relationship with major universities in Puebla. At the heart of this strategy is the exchange of knowledge, the promotion of innovation and technological development

BUAP describes itself in its mission as “a community of knowledge and as such is pivotal in the development of art, culture, and the proposal of solutions to economic, environmental, social and political problems of the region and of the country… contributing to the creation and development of a proactive, productive, just and safe society.” Being on the forefront of advanced technology is a concrete step in realizing this vision.

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